CNC Turn-milling Complex Machining
introduction
CNC Turn-Milling Complex Machining is an advanced machining service that combines the machining functions of CNC lathes and CNC milling machines. Through a highly integrated CNC system, multiple machining processes such as turning and milling can be realized on the same machine tool. This service is mainly used in high-end manufacturing fields such as aerospace, automobile manufacturing, medical equipment, and electronic manufacturing, providing high-precision and high-efficiency parts machining solutions for these industries.
advantage
Small error
The highly integrated machining mode of CNC Turn-Milling Complex Machining completes all processes through one clamping, eliminating the cumulative errors caused by multiple clamping. In addition, the advanced CNC system uses closed-loop feedback technology, which can correct tool paths and cutting parameters in real time. Compared with traditional sequential machining, integrated machining can reduce the overall error by more than 80%, significantly improving the consistency of parts.
High efficiency
The CNC milling-turning complex machining can complete multiple processes through one clamping, which greatly reduces the auxiliary time such as tool replacement, part transfer, and machine tool adjustment. The traditional process requires multiple processes such as turning, milling, and drilling. The milling-turning complex machining can integrate them into one process, shortening the overall processing time by 40%-60%. At the same time, the CNC system optimizes the cutting parameters and path planning, so that the machine tool utilization rate is increased to more than 90%, which is especially suitable for the high-efficiency requirements in mass production.
High precision
The CNC system of CNC Turn-Milling Complex Machining utilizes an encoder to provide real-time feedback on the tool position. This, in combination with high-precision servo motors and screw drives, enables micron-level motion control. The machining accuracy can achieve ±0.006mm (tolerance range), with a surface roughness of Ra≤0.2μm, and the roundness tolerance is controlled within ±0.006mm. During hexagonal milling, the straightness tolerance can be consistently maintained at ±0.007mm, meeting the exceptionally high precision requirements of the aerospace and medical equipment industries.
Intelligent
The equipment used in CNC Turn-Milling Complex Machining is equipped with intelligent modules such as vibration sensors and temperature compensation systems, which can monitor tool wear, spindle load, and machining status in real-time, and automatically adjust cutting parameters or warn of abnormalities. Intelligent management can reduce equipment failure rate by 70%, extend tool life by 50%, and improve machining process stability to more than 99%. In continuous production, the system can automatically optimize the machining path to ensure high precision and safety and reduce the need for human intervention.
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