Your Professional More Supplier
We are your trusted CNC Machining manufacturer, The company is mainly engaged in various precision mechanical parts processing, CNC processing, CNC lathe processing, etc. The company integrates manufacturing, specialization, sales and after-sales service. The processed precision parts are widely used in machinery manufacturing, petroleum mining, aviation and military industry, precision instruments, medical treatment, communication electronics, new energy, optics and other industries.
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CNC Wire EDM Parts
CNC Wire EDM is a precision machining process that uses electrical discharges (sparks) to cut through electrically conductive materials, such as metals, alloys, and some advanced composites. It is Add to Inquiry -
Deep Hole Drilling Process
Deep hole drilling is a machining process that is used to drill holes with larger depths with respect to their diameters. This process is widely used in various industries including aerospace, Add to Inquiry -
Wire-electrode Cutting
Wire cutting is a high-precision cutting process, which is suitable for cutting various metal materials. This machining method completes the cutting process by using a special electrical signal and Add to Inquiry -
Vacuum Pressure Casting
Reliable vacuum casting service for prototypes and low-volume production parts at competitive pricing. Highly detailed elastomer parts with excellent quality and faster turnarounds. Add to Inquiry -
Electrical Discharge Wire - Cutting
Wire EDM (Electrical Discharge Machining) stands out as a subtractive manufacturing marvel. It's a technique where electrical sparks shape and carve through conductive materials. Add to Inquiry
Why Choose Us
Our Services
We provide technical support and actively cooperate during the debugging and installation process. For any quality issues, we can assist with repairs or re-production.
Our Certificates
We have passed ISO 9001 quality certification, ISO9001:2015 certification, SGS certification, and hold a utility model patent certificate.
Our Equipment
Shenzhen Tuohai Automation Equipment Co., Ltd. has more than 30 production equipment such as Mazak five-axis CNC machining center and grinder, and more than 10 quality inspection equipment such as three-dimensional and two-dimensional measuring instruments, altimeters, hardness testers, marble test benches, etc.
Our Market
The products are exported to the United States, Canada, Germany, Switzerland, Australia, New Zealand, South Korea, Vietnam and other countries, providing one-stop precision mechanical parts processing services for important industries around the world.
Advantages of Vacuum Pressure Casting
01.
Design Flexibility
The process accommodates a range of design elements, from intricate details like ribs, undercuts, and embossed logos to complex design geometries.
02.
Low-Cost Tooling
The silicone molds, the key tool of the process, are relatively cheaper to construct compared to metallic molds.
03.
High-Quality Finishes
Whether the requirement is for glossy, matte, or textured surfaces, the casting process can deliver results that meet or exceed expectations.
04.
Quick Turnaround
The only time-tasking aspect is the master pattern design. But silicone mold preparation just takes hours.
Surface Finishes for Vacuum Pressure Casting
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Available Finishes |
Description |
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Matte/Frosted |
The parts have a smooth, satin finish because the master pattern was bead-blasted to a matte texture. Parts that are clear or see-through will look frosted with this finish. Matte finishes are great for areas that are often touched because they hide fingerprints better. |
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Semi-Gloss |
Semi-gloss finishes have a little shine, but not too much. They’re in between shiny (high-gloss) and flat (matte), giving the surface a smooth look that’s easy to clean. |
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High-Gloss |
A glossy finish with a lot of shine needs the master pattern to be polished before making the mold. This finish has a shiny look and makes clear parts look the clearest. High gloss is great for models that need a smooth, clean surface or for lenses. |
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Textured |
Texture is added to the master pattern using paint and manual methods before making the mold. Texturing is helpful for areas that get a lot of use, like handles, because the bumps and grooves improve grip and reduce fingerprints or scratches. |
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Custom |
GS Proto can also offer extra services like adding finishes, painting, and more. |
The Die Casting Process
A steel mold must be made into two (or more) sections to allow for the removal of castings.
This mold can produce thousands of castings quickly in succession.
After being securely mounted into the machine, the sections are arranged with one stationary section (fixed die half). At the same time, the other section can move (injector die half).
These two halves are clamped together by the machine – thus, beginning the casting cycle.
The die cavity is injected with a molten metal, which then rapidly solidifies.
Once the die halves are pulled apart, the casting is ejected.
Vacuum Pressure Casting Tolerances
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Description |
Tolerance Notes |
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Distance Dimensions |
+/- 0.010” or +/- 0.003” per inch, whichever is larger, is typical. Irregular or overly-thick geometries may cause deviances or deflection due to shrinkage. |
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Shrink Mitigation |
A shrinkage rate of ±0.15% can be expected due to thermal expansion of the liquid, and the response of the flexible mold. |
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Surface Quality |
Surface finish is externally smoothed to a satin or matte surface. Grow lines may be present on internal or difficult-to-access features. Polishing or custom finishes must be clearly defined and agreed upon at the point of order. |
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Feature Definition |
Sharp corners and text may appear slightly rounded. |
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Size Recommendation |
The maximum part size for vacuum casting is 2000 x 1000 mm. |
How to Work with Our Vacuum Pressure Casting Service
Upload CAD Design
Upload your CAD file via our form, and our team will respond promptly.
Quote & DFM Analysis
Get a detailed quote and a DFM analysis report for optimal part production feasibility.
Order Confirmation
Once you're satisfied with the DFM report and quote, confirm the order to begin production.
Start Production
On order confirmation, production begins. Throughout the process, we’ll keep you updated on progress.
Payment and Delivery
FAQ
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